Most important publications:

 

Title: Comparative analysis of ventricular assist devices (POLVAD and POLVAD_EXT) based on multiscale FEM model.

Author(s): Milenin Andrzej; Kopernik Magdalena

Source: Acta of bioengineering and biomechanics / Wroclaw University of Technology  Volume: 13   Issue: 2   Pages: 13-23   Published: 2011

Abstract: The prosthesis - pulsatory ventricular assist device (VAD) - is made of polyurethane (PU) and biocompatible TiN deposited by pulsed laser deposition (PLD) method. The paper discusses the numerical modelling and computer-aided design of such an artificial organ. Two types of VADs: POLVAD and POLVAD_EXT are investigated. The main tasks and assumptions of the computer program developed are presented. The multiscale model of VAD based on finite element method (FEM) is introduced and the analysis of the stress-strain state in macroscale for the blood chamber in both versions of VAD is shown, as well as the verification of the results calculated by applying ABAQUS, a commercial FEM code. The FEM code developed is based on a new approach to the simulation of multilayer materials obtained by using PLD method. The model in microscale includes two components, i.e., model of initial stresses (residual stress) caused by the deposition process and simulation of active loadings observed in the blood chamber of POLVAD and POLVAD_EXT. The computed distributions of stresses and strains in macro- and microscales are helpful in defining precisely the regions of blood chamber, which can be defined as the failure-source areas.

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Title: Computer Aided Design of New Forging Technology for Crank Shafts

Author(s): Walczyk W.; Milenin A.; Pietrzyk M.

Source: STEEL RESEARCH INTERNATIONAL  Volume: 82   Issue: 3   Pages: 187-194   DOI: 10.1002/srin.201000121   Published: MAR 2011

Abstract: Application of numerical simulations to improve forging technology for crank shafts is the objective of this work. Plastometric tests were performed for steels used for manufacturing of crank shafts and a rheological model for these steels was determined. Inverse analysis was applied for the identification of the model parameters. This model was implemented in the finite element software and simulations of various variants of forging were performed. Results of simulations were used to select the best variant, which gives the lowest loses of the material and proper shape of the final product.

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Title: The multi-scale physical and numerical modeling of fracture phenomena in the MgCa0.8 alloy

Author(s) A. Milenin, D.J. Byrska, O. Grydin

Source: Computers and Structures 89 (2011) 1038–1049 

Abstract: The MgCa0.8 alloy can be used to produce surgical threads. However, the low plasticity of this alloy causes problems during wire drawing. A numerical model of the drawing process can be used to optimize the deformation parameters. Research has shown that fractures in MgCa0.8 start within grain boundaries; therefore, a model of the drawing process should consider this mechanism. The main purpose of this work is to develop a micro-scale numerical model of fracture in MgCa0.8 using the boundary element method (BEM). Additionally, the potential for using the developed BEM model as a part of the multi-scale model of the drawing process is investigated.

doi:10.1016/j.compstruc.2011.01.003

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Title: Identification of material model of TiN using numerical simulation of nanoindentation test

Author(s): Kopernik, M; Milenin, A; Major, R, et al.

Source: MATERIALS SCIENCE AND TECHNOLOGY   Volume: 27   Issue: 3   Pages: 604-616   Published: 2011

Abstract: The development of the model of the multistep nanoindentation test with Berkovich indenter, accounting for the residual stress distribution, is one of the aims of the present paper. The specimen is unloaded in the intervals between the deformation steps. Substrate, which is composed of a ferritic steel and biocompatible pulsed laser deposition TiN coating, is considered. The selection of the TiN was inspired by its perspective application as the coating for a constructional element of the heart prosthesis (blood chamber and aortic valves). Sensitivity analysis of the model predictions with respect to its parameters is presented in the present paper. The theory of elastic-plastic deformations is used in the finite element model, which simulates both loading and unloading phases, accounting for the real geometry of the indent. The main goal of the present paper was to inversely analyse the tests for coating/substrate system. Square root error between measured and predicted forces is the objective function in the analysis. Results of the inverse calculations, which are presented in the present paper, may be helpful in simulations of the behaviour of TiN deposited on substrate in various applications as bionanomaterials.

DOI: 10.1179/026708310X12756557336193

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Title Mathematical model of warm drawing process of magnesium alloys in heated dies

Author(s) Andrzej MILENIN, Piotr KUSTRA

Source STEEL RESEARCH INTERNATIONAL vol. 81 no. 9 spec. ed. s. 1251–1254 2010

Abstract

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Title: NUMERICAL MODELING OF MACROSEGREGATION AND STRESS-STRAIN STATE DISTRIBUTION IN SLAB DURING CONTINUE CASTING WITH SOFT REDUCTION

Author(s): Rec, T; Milenin, A

Conference Information: 5th International Conference on Development Trends in Mechanization of Foundry Processes, Date: OCT 14-16, 2010 Inwald POLAND

Source: ARCHIVES OF METALLURGY AND MATERIALS   Volume: 55   Issue: 3   Pages: 915-919   Published: 2010

Abstract: The center segregation is forming in the slab during continuous casting process. The segregation of elements in the slab is negative influences on mechanical, chemical and microstructure of final product. One of the methods of decrease the center segregation is mechanical soft reduction process. The efficiency of soft reduction is dependent on value and localization of soft reduction and parameters of continuous casting process. Moreover, the soft reduction process to change the stress-strain state in the slab and it can cause formation cracks on slab surface. The purpose of this paper is to develop a numerical FEM model of continuous casting process with soft reduction process and optimization of parameters of soft reduction for industrial example. The proposed numerical model of slabs casting with soft reduction technology takes into ac-count the processes of crystallization, thermal stress, diffusion, macrosegregation and mechanical deformation.

 

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Title Development and Validation of a Numerical Model of Rolling with Cyclic Horizontal Movement of Rolls

Author(s) Milenin, A; Grosman, F; Madej, L; Pawlicki, J

Source STEEL RESEARCH INTERNATIONAL 81 (3):p204-209 2010

Abstract The development of a numerical model capable of simulating the forming processes characterized by additional reversible movement of tools is the subject of this paper. The major assumption of this process is the introduction of additional shear stresses into the material in order to induce the strain path change effect. The scope of the problem is very broad, so the focus in the present work is on the process of flat rolling with additional oscillatory movement of rolls along their axes. Due to the sophisticated nature of this process particular attention is paid to the reduction in computational time by minimizing the number of required finite elements. The developed model is used to study differences in material behaviour during rolling with different roll velocities. A detailed description of the developed numerical model and examples of obtained results are presented in this paper. A comparison with experimental analysis is presented, as well. 

ISSN1611-3683

DOI 10.1002/srin.200900094

 

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Title Microstructure Transformations in Tempering Steels during Continuous Cooling from Hot Forging Temperatures

Author(s) Nurnberger, F; Grydin, O; Schaper, M; Bach, FW; Koczurkiewicz, B; Milenin, A

Source STEEL RESEARCH INTERNATIONAL 81 (3):p224-233 2010

Abstract Apart from reducing the processing energy, hardening and tempering of near-net shape forged components from their forging heat primarily promises shortened conventional process sequences. In this case, the continuous cooling transformation diagrams (CCT diagrams) found in the literature can only be used as a rough approximation of microstructural transformations during the heat-treatment. The reasons for this are that firstly, the deformation influences the transformation kinetics and secondly, the deformation temperatures are comparatively high. Therefore, both deformation CCT diagrams and, for reference purposes, CCT diagrams without deformation were determined for a selection of heat-treatable steels (34CrMo4, 42CrMo4, 52CrMo4, 51CrV4, 34NiMo6) at the heating temperature of 1200 degrees C and deformation levels of 0.3 and 0.6. 

ISSN1611-3683

DOI 10.1002/srin.200900132

 

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Title Multiscale FEM model of artificial heart chamber composed of nanocoatings

Author(s) Milenin, A; Kopernik, M

Source ACTA OF BIOENGINEERING AND BIOMECHANICS 11 (2):p13-20 2009

Abstract The purpose of the present work was to construct the multiscale FEM model of artificial heart chamber composed of nanocoatings. This goal is reached by the development of the FEM macromodel of artificial blood chamber using the commercial code and by the creation of the micromodel based on our own FEM code. The latter uses strain state obtained after loading in macromodel. The loci of failure initiation in the material of chamber were precisely determined and these results are used as an input data for the new micromodel. 

ISSN1509-409X

 

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Title The multi-scale FEM simulation of wire fracture during drawing of perlitic steel

Author(s) Milenin, A; Muskalski, Z; Kustra, P

Editor(s) Niu, J; Liu, ZY; Jin, C; Zhou, G

Source PHYSICAL AND NUMERICAL SIMULATION OF MATERIALS PROCESSING, PTS 1 AND 2 575-5781433-1438 2008

Conference Title 5th International Conference on Physical and Numerical Simulation of Material Processing (ICPNS 07)

Conference Date OCT 23-27, 2007

Conference Location Zhengzhou, PEOPLES R CHINA

Abstract The fracture development during wire drawing operation is an important phenomenon governing the productivity as well as the mechanical properties of the drawn wire. The wire drawing processes was investigated in present paper in two separate levels - using the 2-dimensional rigid-plastic finite element method (macro-level) and modelling the microstructure changes (micro-level) by the Representative Volume Elements (RVEs). To predict fracture initiation the phenomenological 14 theory of fracture is used. The influence of initial cementite lamellas orientation on triaxity factor and localization of deformation in micro-level is investigated. Obtained results are helpful for a fundamental understanding of pearlitic deformation during development of high strength steel wires for tire cord applications. 

ISSN0255-5476

 

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Title SENSITIVITY ANALYSIS OF NANOINDENTATION TEST FOR SPECIMEN COMPOSED OF TiAlN AND TiN USING MATHEMATICAL MODEL

Author(s) Kopernik, M; Milenin, A

Source STEEL RESEARCH INTERNATIONAL p555-562 2008

Conference Title 12th International Conference on Metal Forming

Conference Date SEP 21-24, 2008

Conference Location Cracow, POLAND

Abstract The purpose of the paper is the development of a mathematical model of the nanoindentation test and the sensitivity analysis of the model output with respect to its parameters. The work was performed for specimens composed of TiAlN and TiN. The theory of elastic-plastic deformations is used for formulating of a mathematical model, which simulates multistage indentation. The tested material is unloaded partially in the intervals in the deformation steps. It is shown that an inverse analysis of nanocoatings mechanical properties of examined nanocoatings can be based on the measurements of indentation forces by using a cone indenter, as well as on the parameters of unloading and the geometry of the indent during the test. The presented results are helpful for a fundamental understanding of mechanical behavior of nanocoatings and for the development of new materials to be used in components of artificial hearts. 

ISSN1611-3683

 

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Title A COUPLED FEM MODEL OF MACROSEGREGATION AND STRESS-STRAIN STATE FORMATION IN INGOT DURING CONTINUOUS CASTING WITH MECHANICAL SOFT REDUCTION

Author(s) Milenin, A; Rec, T

Source STEEL RESEARCH INTERNATIONAL p603-610 2008

Conference Title 12th International Conference on Metal Forming

Conference Date SEP 21-24, 2008

Conference Location Cracow, POLAND

Abstract Development of the mathematical model of macrosegregation and stress-strain state formation in ingot produced by continuous casting (CC) with mechanical soft reduction is the main goal of this paper. The numerical solution of this process is based on the finite element method with the developed mathematical model of the soft reduction (SR). This model of the SR in the cast slabs in semi-solid state takes into account the processes of crystallization, thermal volume changes, diffusion, macrosegregation and mechanical deformation of the ingot. A new model of macro segregation formation in the slab during continuous casting with the mechanical soft reduction is proposed here. This concept is based on the simulations of the displacement of the liquid phase by soft reduction that takes into account the equivalent artificial compressibility of the liquid phase in the cross section of cast slabs. During the simulation the technical features of the continuous casting machine are taken into account, namely location and parameters of rolls, spray nozzles and cristallizator. The casting process of 300x400 mm St3S steel ingot is selected as a case study in the present work. The influence of the localization of mechanical soft reduction on macrosegregation and stress-strain state formation in the cast slab is investigated. The conclusions regarding mentioned influence are presented and discussed. 

ISSN1611-3683

 

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Title The FEM simulation of cementite lamellas deformation in pearlitic colony during drawing of high carbon steel

Author(s) Milenin, A; Muskalski, Z

Editor(s) CeasarDeSa, JMA; Santos, AD

Source NUMIFORM '07: Materials Processing and Design: Modeling, Simulation and Applications, Pts I and II 9081375-1380 2007

Conference Title 9th International Conference on Numerical Methods in Industrial Forming Processes (NUMIFORM 07)

Conference Date JUN 17-21, 2007

Conference Location Univ Porto, Fac Engn, Oporto, PORTUGAL

Abstract In paper the wire drawing processes was investigated in two levels - steady-state solve using the 2dimensional rigid-plastic finite element method (macro-level) and modeling of a microstructure change (micro-level). In macro level the joint deformation-temperature problem was considered. In micro-level the process of deformation of representative volume element - RVE was considered. The pearlitic colony deformation and orientation of cementite lamellas change in RVE was modeled with help of a FEM. The micro-level model to rigid-plastic finite element code was implemented. The experimental data of microstructure and orientation of cementite lamellas change was compared with results of a simulations. The influence of multi-pass drawing parameters (as friction, drawing schedule) on orientation of cementite lamellas was investigated. 

ISSN0094-243X

 

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Title Numerical modelling of the metal flow and stock bending during the rolling of unequal angle bar

Author(s) Mroz, S; Milenin, A

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 177 (1-3): p561-565 2006

Conference Title 11th International Conference on Metal Forming 2006

Conference Date SEP 11-13, 2006

Conference Location Univ Birmingham, Birmingham, ENGLAND

Times Cited 3

Abstract The rolling of angle bars in closed passes is essentially an asymmetrical process. Therefore, it is advisable to carry out computer simulations of this process in the aspect of stock bending after exit from the roll gap, which depend on the diameters of both rolls. This paper presents the possibility of using numerical modelling for aiding the design of the technology of rolling 150 mm x 100 mm x 10 mm unequal angle bar. For carrying out the simulation the computer programs FEM Forge3 (R) and the authors program SortRoll were used to investigate the thermo-mechanical simulation of this rolling process. The correctness of prediction of stock delivery after particular passes was verified in the study by comparing simulation results to templates obtained in industrial tests. Then, the effect of roll diameter on the stock bending (turn-up/down) after the exit of the roll, was examined. The examination involves the analysis of how the stock exits the rolls with equal and unequal diameters of rolls, respectively. (c) 2006 Elsevier B.V. All rights reserved. 

ISSN0924-0136

 

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Title Theoretical and experimental analysis of the rolling process of bimetallic rods Cu-steel and Cu-Al

Author(s) Dyja, H; Mroz, S; Milenin, A

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 153 p100-107 Part 1 2004

Times Cited 9

Abstract In this study, the authors present the results of their theoretical and experimental analysis of the rolling process of bimetallic rods in stretching passes. The bimetallic rods had different ratios of the yield stress between components. The original rods were round (21.7 mm diameter) steel and aluminium rods, covered with 2.8 mm copper layer. A numerical model for hot stretching passes rolling was proposed. In the model, the deformation of a bimetallic material was analysed by three-dimensional rigid-plastic finite-element method. The model simulated metal flow during rolling of bimetallic rods in round-oval series. The results of the experiments were compared with the finite-element calculations of the stress distribution and spread of Cu-steel and Cu-Al rods in the deformation zone. The analysis demonstrated that an appropriate selection of shape and size of oval pass allows production of even distribution of the copper layer in the bimetallic roll products. The results of comparison of calculated spread and experimental data confirmed good ability of proposed mathematical model, that is recommended for roll pass design at rolling of bimetallic rods. (C) 2004 Elsevier B.V. All rights reserved. 

ISSN0924-0136

 

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Title Simulation of metal forming during multi-pass rolling of shape bars

Author(s) Milenin, AA; Dyja, H; Mroz, S

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 153 p108-114 Part 1 2004

Times Cited 5

Abstract In this paper, the mathematical model of the multi-pass rolling is proposed. The problem of non-isothermal metal forming during multi-pass rolling in grooved rolls had been solved with using of the finite-element method. As example the computer modeling results of the angle steel 150 mm x 100 mm during rolling for 6th passes are discussed. To take into account the changes of plastic properties of the rolled metal during its deformation in a roll gap as well as in the time between passes the rheological model have been developed on the base of the dislocation theory of plastic deformation. (C) 2004 Elsevier B.V. All rights reserved. 

ISSN0924-0136

 

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Title Theoretical analysis and optimisation of parameters in extrusion process of explosive cladded bimetallic rods

Author(s) Milenin, AA; Berski, S; Banaszek, G; Dyja, H

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 157 p208-212 2004

Conference Title International Conference on Achievements in Mechanical and Materials Engineering

Conference Date 2002

Conference Location Gliwice, POLAND

Times Cited 1

Abstract The article discusses the problem of theoretical choice of the optimal shape of extrusion die and extrusion ratio during the extrusion process of aluminium rods copper cladded with the help of the explosive method to join the core and the coat. Mathematical model of extrusion process based on finite elements method was worked out to attaining the objective. The model makes it possible to carry out the analysis of mechanical state (stress and strain) on the boundary of layers for the sake of main parameters of the process. Optimal values of process parameters were obtained basing on the mathematical analysis for bimetallic rod with outer diameter 18 mm and copper layer thickness 2 mm. (C) 2004 Elsevier B.V. All rights reserved. 

ISSN0924-0136

 

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Title 3D Numerical modeling of thermomechanical processes during continuous casting for shape rolling

Author(s) Milenin, A; Dyja, H; Mlynarczyk, J

Editor(s) Ghosh, S; Castro, JM; Lee, JK

Source MATERIALS PROCESSING AND DESIGN: MODELING, SIMULATION AND APPLICATIONS, PTS 1 AND 2 7121265-1270 2004

Conference Title 8th International Conference on Numerical Methods in Industrial Forming Processes

Conference Date JUN 13-17, 2004

Conference Location Columbus, OH

Abstract Paper deals with problems of crystallization, uprising and development of thermal stresses as well as bending and unbending of workpiece in continues casting machine. To obtain numeric solution the finite element method is used. The problem is solved in three-dimensional formulation. Constructive features of continues casting machine is taken into account, namely location and parameters of rolls, spray nozzles and crystallization. It is shown an example of casting process for 300x400 mm workpiece of LH15SG steel. The results of dilatometric and plastometric tests as well as results of temperature, strain and stresses modeling during casting process are presented in the paper. 

ISSN0094-243X

 

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Title Theoretical and experimental analysis of stress and temperature distributions during the process of rolling bimetallic rods

Author(s) Dyja, H; Lesik, L; Milenin, A; Mroz, S

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 125 p731-735 2002

Conference Title 9th International Conference on Metal Forming (METAL FORMING 2002

Conference Date SEP 09-11, 2002

Conference Location UNIV BRIMINGHAM, BIRMINGHAM, ENGLAND

Times Cited 1

Abstract In this study, the authors present the results of their theoretical and experimental analysis of the rolling process of bimetallic bars in stretching passes. For the experimental analysis, a bimetallic bar was manufactured using an explosive technique method. A numerical model for hot stretching passes rolling was proposed. The model simulated metal flow during rolling of bimetallic bars in edge oval-oval series. The original bars were round (21.7 mm diameter) steel rods, covered with 0.85 and 1.8 mm thick copper layer. The finished products were bimetallic bars, 14 mm in diameter. The rolling was performed in a laboratory mill with 320 mm diameter rolls, which rotated at the speed of 30 rpm. The bars were heated in an electric chamber furnace to the temperature of 960 degreesC. The results of the experiments were compared with the finite-element calculations of stress and temperature distributions of copper-steel rods in the deformation zone. (C) 2002 Elsevier Science B.V. All rights reserved. 

ISSN0924-0136

 

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Title The application of three-dimensional computer simulation when developing dies for extrusion of aluminium shapes

Author(s) Milenin, AA; Golovko, AN; Mamuzic, I

Source METALURGIJA 41 (1):p53-55 2002

Times Cited 3

Abstract The automated system of three-dimensional computer simulation with use of FEM is developed. The model is based on the Euler approach. The function of Markov variation principle is used for derivating. The connected task of thermo-viscous-plasticity is solved. The flat die is designed for extrusion of the thin-walled shape from a soft aluminium alloy 6060. 

ISSN0543-5846

 

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Title Plastic deformation of metal particles in gas-dynamic spraying

Author(s) Danchenko, VN; Milenin, AA; Golovko, AN

Source POWDER METALLURGY AND METAL CERAMICS 37 (7-8): p351-355 1998

Abstract The main stage of the gas-dynamic spraying process is the deformation and heating of particles upon impact with the substrate. A solution of the impact deformation problem by use of the finite element method is given, The model developed enables determination of the extent of particle deformation and the time and temperature of impact as functions of the material and particle properties and the initial velocity and temperature of particles. 

ISSN1068-1302

 

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Title Numerical properties of finite-element algorithms in the three-dimensional shaping of metals

Author(s) Milenin, AA

Source RUSSIAN METALLURGY (5): p38-43 1998

Abstract Two rigid-plastic deformation algorithms are analyzed by the finite-element method: 1) the algorithm based on a minimum of the Lagrangian functional modified by the penalty-function method; 2) the algorithm based on a steady state of the Hermann functional for the fields of the flow rate and the mean hydrostatic stress, Comparative analysis of these algorithms for three-dimensional shaping of metals shows that the computational time is reduced to less than half when the penalty-function method is used, but the quality of solution is considerably impaired (relative to the second algorithm), This conclusion is extended to the deformed state and also to the calculation of hydrostatic stress and the method of satisfying the incompressibility condition. 

ISSN0036-0295

 

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Title Mathematical modeling of the spread of metals with different rheological properties on rolling

Author(s) Milenin, AA

Source RUSSIAN METALLURGY (4): p64-68 1998

Abstract A three-dimensional mathematical modeling of roping is proposed, on the basis of the finite-element method. The model permits the investigation of the appearance of deformational anomalies in the rolling of theologically complex materials - in particular, the features of spreading. On the basis of the mathematical experiments, the conditions of appearance and development of deformational anomalies are formulated. 

ISSN0036-0295

 

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Title Two levels approach to the problem of steady state extrusion process optimisation

Author(s) Lishnij, AI; Biba, NV; Milenin, AA

Editor(s) Huetink, J; Baaijens, FPT

Source SIMULATION OF MATERIALS PROCESSING: THEORY, METHODS AND APPLICATIONS p627-631 1998

Conference Title 6th International Conference on Numerical Methods in Industrial Forming Processes (NUMIFORM 98)

Conference Date JUN 22-25, 1998

Conference Location ENSCHEDE, NETHERLANDS

Abstract The paper presents complex approach to extrusion simulation and development. It consists of two levels. The first level is simplified but fast model of material flow for preliminary positioning of the orifice on die surface to obtain the most uniform material flow, The second level is 3D finite element model of steady-state extrusion that provides further optimisation of process parameters. First level model is adaptive and can be trained using results of 3D finite element simulation as well as experimental results if they are available. Both models (simplified and finite element ones) are realised as integral software product that helps to develop die design much faster. 

 

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Title Solving rolling-theory problems by the boundary-element method

Author(s) Milenin, AA

Source RUSSIAN METALLURGY (5): p45-52 1997

Abstract A new approach to steady-rolling problems is proposed, on the basis of the boundary-element method. The nonlinearity of the medium is taken into account by dividing the deforming metal into linearly ductile zones. The contact stress is calculated for different rolling conditions, and the results obtained are compared with experimental data and the Chekmarev analytical solution. The agreement is satisfactory. 

ISSN0036-0295

 

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Title Comparative analysis of boundary and finite element method possibilities in simulation of metal working processes

Author(s) Milenin, AM

Source RUSSIAN METALLURGY (2): p64-71 1997

Abstract A new mathematical model for working processes of metals with a nonlinear rheology pattern has been developed based on a boundary element method, This approach allows a substantial increase in computing accuracy as compared with a widely used finite element method, particularly, in definition of expressions. Problems of plane setting and deformation of dual-phase materials have been solved which demonstrate the advantages of this model over Finite element models. 

ISSN0036-0295

 

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Title Effect of tool speed on metal forming in mechanical working

Author(s) Milenin, AA

Source RUSSIAN METALLURGY (1): p73-76 1997

Abstract The problem of an effect of tool speed on forming of metal with different flow propel-ties has been examined on the basis on a finite element method with allowance for mass loads, It has been demonstrated that at a setting speed of > 10 m/s strain tends to be localized near the contact surface which brings about more intensive contact slip, It has been shown theoretically that mechanism of metal forming in high-speed setting cannot be explained only from rheological or tribological viewpoints. 

ISSN0036-0295

 

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Title A mathematical model of the formation of the plastic deformation zone in the rolling of rheologically complex metals and alloys

Author(s) Slomchack, GD; Milenin, AA; Mamuzic, I; Vodopivec, F

Source JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 58 (2-3): p184-188 1996

Abstract A new mathematical model of the plastic deformation zones in the rolling of theologically complex metals and alloys has been developed on the basis of the finite-element method. The rheological curves are considered through hydrodynamic approximations. The model can be used for the calculation of the formation of knurling during cogging. The appearance of the knurl and the means of its prevention are modelled. The results of the model are in good agreement with experimental findings. 

ISSN0924-0136

 

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Title Analysis of the stress-strain state in the region of an inclusion of a second phase during plastic working of two-phase composite materials

Author(s) Milenin, AA

Source STEEL IN TRANSLATION 25 (10): p42-47 1995

ISSN0967-0912

 

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Title A general plastic-deformation simulation for two-phase materials with the aid of boundary-elements method

Author(s) Milenin, AA

Source METALLOFIZIKA I NOVEISHIE TEKHNOLOGII 17 (12): p46-52 1995

Abstract A new mathematical model of nonstationary processes of multiphase materials deformation has been developed in this article. The model integrates the ideas both the boundary-elements method and finite-element method. A main advantage of proposed model is greaer accuracy of stress determination and incompressibility account in comparison with a tradition based on the finite-elements method algorithms. An effect of an accuracy rise is more strongly exhibited if such stress concentrators as inclusions are presented in a research region. Model possibilities have been demonstrated in tasks for calculation of stressed state on interface (phase boundary) and during simulation of lamination (stratification) of matrix and inclusion. 

ISSN0204-3580

 

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Title Theoretical analysis of the stress-strain state in the region of the inclusion of second phase under plastic deformation of two-phase materials

Author(s) Milenin, AA

Source RUSSIAN METALLURGY (2): p97-103 1995

Times Cited 2

Abstract A mathematical model is proposed to describe the evolution of stresses and strains around the inclusion of a second phase in a uniform matrix under plastic deformation of two-phase materials. The problem is solved in the two-dimensional formulation by the method of finite elements. The behavior of inclusions of bound and square cross section for various combinations of reological properties of the inclusion and matrix is investigated. The attendant problem of calculating the evolution of cavity in a metal under strong plastic deformation is also considered. 

ISSN0036-0295

 

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Title STUDY OF MECHANISM OF SPREAD IN SETTING USING FINITE-ELEMENT METHOD

Author(s) MILENIN, AA

Source STEEL IN TRANSLATION 24 (12): p18-20 1994

ISSN0967-0912

 

 

Important publications

1.       Миленин А.А. Анализ механизма уширения при осадке с помощью метода конечных элементов // Изв. ВУЗов. Черная металлургия. –1994. – № 12. – С. 19–21.

2.       Миленин А.А. Моделирование больших пластических деформаций двухфазных материалов с помощью метода граничных элементов // Металлофизика и новейшие технологии. – 1995. – №12. – С. 46–52.

3.       Миленин А.А. Анализ напряженно-деформированного состояния в районе включения второй фазы при обработке давлением двухфазных композиционных материалов // Изв. ВУЗов. Черная металлургия. – 1995. – №10. – С. 13–16.

4.       Миленин А.А. Теоретический анализ напряженно-деформированного состояния в области включения второй фазы при обработке давлением двухфазных материалов // Изв. РАН. Металлы. –1995. – №2.– С. 108–114. (Milenin A. A.; "Theoretical analysis of the stress strain state in the region of the inclusion of second phase under plastic deformation of two phases materials"; Russian Metallurgy, 2, 1995, 97-103. )

5.       Zilberg Yu.V. Milenin A.A. Study of Transformations of Surface Cavities During Upsetting // Доповіді НАН України. – 1996. – № 1. – С. 61–63.

6.       Миленин А.А. Математическое моделирование процесса протяжки в вырезных бойках // Кузнечно-штамповочное производство. – 1996. – №11. – С. 2–5.

7.       Slomchack G.G., Milenin A.A., Mamuzitch I., Vodopivec F. A Mathematical Model of the Process of Plastic Deformation  Zone Forming for Rolling of Rheologically Complex Metals and Alloys // Journal of Materials Processing Technology. – Elsevier. – 1996. – №58. – P. 184–188.

8.       Миленин А.А. Сравнительный анализ возможностей метода граничных элементов и метода конечных элементов при математическом моделировании процессов обработки металлов давлением // Изв. РАН. Металлы.– 1997. – №2. – С. 65–72. (Milenin A. COMPARATIVE ANALYSIS OF BOUNDARY AND FINITE ELEMENT METHOD POSSIBILITIES IN SIMULATION OF METAL WORKING PROCESSES, Russian metallurgy. Metally   ISSN 0036-0295, 1997, no2, pp. 64-71 [8 page(s) (article)], Allerton Press, London, ROYAUME-UNI ) 

9.       Миленин А.А. Применение метода граничных элементов для решения некоторых задач теории прокатки // Изв. РАН. Металлы. –1997. – №5. – С. 43–48. (Milenin A. SOLVING ROLLING-THEORY PROBLEMS BY THE BOUNDARY-ELEMENT METHOD, Russian metallurgy. Metally   ISSN 0036-0295, 1997, no5, pp. 45-52 [8 page(s) (article)] Allerton Press, London, ROYAUME-UNI) 

10.     Миленин А.А. О влиянии скорости движения инструмента на формоизменение металла в процессе обработки давлением // Изв. РАН. Металлы. – 1997. – №1. – С. 91–94.

11.     Миленин А.А. О реализации граничных условий в напряжениях при моделировании процесса прокатки методом граничных элементов // Изв. ВУЗов. Черная металлургия. – 1997. – №4. – С. 28–31.

12.     Миленин А.А. Математическое моделирование деформационных аномалий, возникающих в процессах обработки металлов давлением // Доповіді НАН України. – 1997. – №3. – С. 46–52.

13.     Миленин А.А. Исследование с помощью математической модели процесса уширения при прокатке металлов с разными реологическими свойствами // Изв. РАН. Металлы. – 1998. – №4. – С. 48–51. (Milenin A. MATHEMATICAL MODELING OF THE SPREAD OF METALS WITH DIFFERENT RHEOLOGICAL PROPERTIES ON ROLLING Russian metallurgy. Metally   ISSN0036-0295 1998, no4, pp. 65-68 [4 page(s) (article)] Allerton Press, London, ROYAUME-UNI)  

14.     Миленин А.А.  Исследование численных свойств алгоритмов метода конечных элементов применительно к трехмерным задачам обработки металлов давлением // Изв. РАН. Металлы. – 1998.– №5.– С. 33–37 (Milenin A.A. NUMERICAL PROPERTIES OF FINITE-ELEMENT ALGORITHMS IN THE THREE-DIMENSIONAL SHAPING OF METALS, Russian metallurgy. Metally   ISSN 0036-0295, 1998, no5, pp. 38-43 [6 page(s) (article)] Publisher: Allerton Press, London, ROYAUME-UNI)    

15.     Данченко В.Н., Миленин А.А. Головко А.Н. Пластическое деформирование металлических частиц при газодинамическом напылении // Порошковая металлургия. –1998. – № 7–8. – С. 10–15.

16.     Зильберг Ю.В. Миленин А.А. Теоретическое и экспериментальное исследование формоизменения поверхностных впадин при прокатке // Изв. Вузов. Черная металлургия. –1998. – №11. – С. 27–29.

17.     Lishnij A.I., Biba N.V. Milenin A.A. Two levels approach to the problem of extrusion optimization // Simulation of Materials Processing: Theory, Methods and Applications. Proceedings of the 7 Int. Conf. On Numerical Methods in Industrial Forming Processes. – Enschede (Netherlands). –1998. – P. 627–631.

18.     Миленин А.А.  Математическое моделирование и решение технологических задач прессования фасонных профилей // Сталь. – 1999. – №8.– С. 57–60.

19.     Миленин А.А. Математическое моделирование влияния параметров рабочих поясков на течение металла при прессовании // Металлургическая и горнорудная промышленность.– 2000.– №1. – C. 34–37.

20.     Миленин А.А. Математическое моделирование операций по  корректировке матриц для прессования профилей // Металлургическая и горнорудная промышленность. – 2000.– № 2. – C. 64–66.

21.     Миленин А.А. Компьютерный анализ особенностей формирования уширения при прокатке полосы неравномерного поперечного сечения // Металлургическая и горнорудная промышленность. – 2000. – № 8–9. – С. 88–90

22.     Lesniak D., Libura W., Pidvysotskyy V., Milenin A. Influence of Pre-chamber Die Geometry on Extrusion of Solid Sections with Different Wall Thickness // Proc. of 5th Int. ESAFORM Conf. on Material Forming. – Krakow, 2002. P. 245–249.

23.     Milenin A. Golovko A.N., Mamuzic I. The application of three-dimensional computer simulation when developing dies for extrusion of aluminium shapes // Metallurgija 41, №1, 2002, p.53-55

24.     Dyja H., Lesik L., Mroz S., Milenin A. Theoretical and experimental analysis of stress and temperature distribution during the process of rolling bimetallic rods// Journal of Materials and Processing Technology 125/126, 2002, p.731–735.

25.     Milenin A. Modelowanie numeryczne procesów wyciskania profili z zastosowaniem gęstości  dyslokacji jako zmiennej wewnętrznej w modelu reologicznym materiału// Informatyka  w  Technologii Materiałów .- No 1, Tom 2, 2002, s. 26-33.

26.     Milenin A., Dyja H., Lesik L. Program komputerowy do analizy trójwymiarowego płynięcia metalu podczas walcowania w wykrojach // Hutnik #1, 2003, S. 20-24.

27.     Milenin A., Dyja H., Janik M., Lapenko S., Koczurkiewicz B. Three-dimensional modelling of steel ingot rolling with semi-solid core // Proc. 6th ESAFORM Conf. on Material Forming, Salerno, Italy, April 28-30, 2003, P. 323-326.

28.     Milenin A., Dyja H., Muskalski Z., Pilarczyk J. FEM analysis of a multi-pass hydrodynamic drawing process of high carbon steel wires with different drawing directions // Journal of Steel and Related Materials, September 2004, P. 203-208. ISSN1611-4442.

29.     Milenin A., Dyja H. 3D FEM analysis and optimization of metal forming and temperature development during multi-pass rolling of the round shape// Journal of Steel and Related Materials, September 2004, P.417-422. ISSN1611-4442.

30.     Mroz S., Milenin A., Dyja H. Numerical modeling of stock stability in the roll grooves during shape rolling // Journal of Steel and Related Materials, September 2004, P.97-102. ISSN1611-4442.

31.     Mroz S., Milenin A., Dyja H. A determination of the total roll separating force during rolling of bimetal rods in the groovs // Journal of Steel and Related Materials, September 2004, P.85-92. ISSN1611-4442.

32.     Milenin A., Dyja H. Numerical modeling of thermomechanical processes during continues casting of steel LH15SG for shape rolling // Journal of Steel and Related Materials, September 2004, P.573-578. ISSN1611-4442.

33.     Milenin A.A., Berski S., Banaszek G., Dyja H. Theoretical analysis and optimization of parameters in extrusion process of explosive cladded bimetallic rods // Journal of Materials Processing Technology, 157-158 (2004), p. 202-212.

34.     Milenin A. Program komputerowy Drawing2d – narzędzie do analizy procesów technologicznych ciągnienia wielostopniowego // Hutnik, No 2, 2005. - s. 100-104.

35.     Kawalek A., Milenin A., Dyja H. Analysis of the Effect of Die Shape on the State of Strain in the Process of Extrusion of Thin-Walled Aluninium Sections // Metallurgy, 2005, vol. 44, #2, p. 103-107, ISSN0543-5846, Croatia.

36.     Pidvisocki V., Pietrzyk M., Milenin A. Związek współczynnika Lodego charakteryzującego stan naprężenia w materiale z krzywą umocnienia // Rudy i Metale Nieżelazne, 2005, #10-11, S. 572-576.

37.     A.Milenin, H.Dyja, Z.Muskalski, J.Pilarzyk 3-D FEM analysis of roller die and hydrodynamic drawing of high carbon steel wires // Wire Journal Int., 2005, #12, P. 54-59.

38.     Muskalski Z., Milenin A., Pilarczyk J. Comparing hydrodynamic and conventional wire drawing // Wire Industry, # 10, 2005, P. 331-335.

39.     S.Mroz, A.Milenin Numerical modelling of the metal flow and stock bending during the rolling of unequal angle bar // J. Mat. Proc. Techn., 177, (2006), p. 561-565.

40.     A.Milenin, Z.Muskalski Multi-scale FEM simulation of the drawing process //Computer Methods in Materials Science, Vol. 7, 1 (2007) 156-161.  

41.     Bach Fr.-W., Milenin A., Kucharski R., Borman D., Kustra P. Modelowanie za pomocą MES procesu ciągnienia drutów ze stopu magnezu wykorzystywanych w chirurgii // Hutnik, Nr 1-2, (2007), s. 8-11.

42.     A.Milenin, Z.Muskalski, S.Wiewiórowska Modelowanie za pomocą MES rozwoju mikrostruktury w procesie ciągnienia drutów ze stali perlitycznej // Hutnik, Nr 1-2, (2007), s. 70-75.

43.     Z.Muskalski, A.Milenin, S.Wiewiórowska, T.Bajor, S.Sosna Wpływ prędkości ciągnienia na rozkład temperatury i odkształcenie postaciowe w drutach ze stali wysokowęglowej // Hutnik, Nr 1-2, (2007), s. 75-78.

44.     Pikos B., Michalczyk J., Kranc J., Milenin A., Pilarczyk J.W. Wpływ kształtu części roboczej i kalibrującej ciągadła na silę ciągnienia oraz własności mechaniczne drutów okrągłych // Hutnik, Nr 1-2, (2007), s. 78-81.

45.     MILENIN, Z. Muskalski, S. Wiewiórowska, P. KUSTRA The multi-scale FEM simulation of the drawing processes of high carbon steel // Journal of Achievements in Materials and Manufacturing Engineering ; ISSN1734-8412. — 2007 vol. 23 iss. 2 s. 71–74. — Bibliogr. s. 74, Abstr.

46.     M.Kwapisz, D.Svyetlicznyy, A.Milenin Badania doświadczalne wpływu temperatury walcowania na własności mechaniczne taśm aluminiowych w procesie walcowania pakietowego ARB// Rudy i metale nieżelazne, (52), No 5, 2007, s. 272-275.

47.     Milenin, Z. Muskalski, P. Kustra The multi-scale FEM simulation of wire fracture during drawing of perlitic steel // Materials Science Forum Vols. 575-578 (2008) pp 1433-1438

48.     A.Milenin, T.Rec A coupled FEM model of macrosegregation and stress-strain state formation in ingot during continuous casting with mechanical soft reduction // Steel Research International. — Tyt. poprz.: Steel Research 79(2008) spec. ed. s. 603–610. — Bibliogr. s. 610, Abstr.. — Metal Forming 2008 : proceedings of the 12th international conference on Metal Forming : Kraków, Poland, September 21–24.2008, Vol. 2; ISSN1611_3683.

49.     A.Milenin, T.Rec Numeryczne modelowanie segregacji pierwiastków we wlewku COS z uwzględnieniem odkształcenia wlewka w stanie półciekłym - The numerical modelling of segregation elements in ingot continuous casting with soft reduction process // Hutnik Wiadomości Hutnicze : czasopismo naukowo-techniczne poświęcone zagadnieniom hutnictwa : organ Stowarzyszenia Inżynierów i Techników Przemysłu Hutniczego w Polsce ; ISSN1230-3534. - 2008 R. 75 nr 10 s. 597–601. - Bibliogr. s. 601.

50.     M.Kopernik, A.Milenin Sensitivity analysis of nanoindentation test for specimen composed of TiAlN and TiN using mathematical model // Steel Research International. - Tyt. poprz.: Steel Research; - 79(2008) spec. ed. s. 555–562. - Bibliogr. s. 562, Abstr. - Metal Forming 2008 : proceedings of the 12th international conference on metal Forming : Kraków, Poland, September 21.–24.2008, Vol. 2 / eds. Maciej Pietrzyk, [et al.]. — Düsseldorf: Verlag Stahleisen GmbH, cop. 2008 + CD-ROM, ISSN1611_3683.

51.     Milenin A., Kustra P. The multiscale FEM simulation of wire fracture phenomena during drawing of Mg alloy // Steel Research International. - Tyt. poprz.: Steel Research ; ISSN1611-3683. - 79(2008) spec. ed. s. 717–722. - Bibliogr. s. 722, Abstr.. — Metal Forming 2008 : proceedings of the 12th international conference on metal Forming : Kraków, Poland, September 21.–24.2008, Vol. 1 / eds. Maciej Pietrzyk, [et al.]. — Düsseldorf : Verlag Stahleisen GmbH, cop. 2008 + CD-ROM

52.     P.Kustra, A.Milenin, M.Schaper, O.Grydin MULTISCALE MODELING AND INTERPRETATION OF TENSILE TEST OF MAGNESIUM ALLOY IN MICROCHAMBER FOR THE SEM// Computer Methods in Materials Science, Vol. 9, 2009, No.2, p. 207-214.

53.     T.Rec, A.Milenin The 3d numerical model of macrosegregation in steel ingot during continuous casting with soft reduction // Computer Methods in Materials Science, Vol. 9, 2009, No.2, p. 215-220.

54.     M.KOPENIK, A.MILENIN Symulacja próby wciskania wgłębnika dla układu twardych nanopowłok — Simulation of nanoindentation test for system of hard nanocoatings // Rudy i Metale Nieżelazne ; ISSN0035-9696. — 2009 R. 54 nr 1 s. 14–17. — Bibliogr. s. 17

55.     Numeryczna analiza zjawiska pękania drutu ze stopu magnezu w procesie ciągnienia na zimno — The numerical analyze of wire fracture phenomena during cold drawing of magnesium alloy / Andrzej MILENIN, Piotr KUSTRA // Rudy i Metale Nieżelazne ; ISSN0035-9696. — 2009 R. 54 nr 1 s. 10–13. — Bibliogr. s. 13

56.     Milenin, M. Kopernik, The muliscale FEM model of artificial heart chamber composed of nanocoatings, //Acta of Bioengineering and Biomechanics, 11, 2, 2009, 13-20

57.     MILENIN, W. WALCZYK, M. PIETRZYK NUMERYCZNA ANALIZA PROCESU KUCIA WAŁÓW KORBOWYCH// RUDY I METALE NIEŻELAZNE  2009-11.

58.     Milenin, F. Grosman, L. Madej, J. Pawlicki FEM simulation of rolling process with cyclic horizontal movement of rolls // Steel Research International; ISSN1611-3683. (2010), steel research international Volume 81 Issue 3, Pages 204 – 209 (5)

59.     F. Nürnberger, O. Grydin, M. Schaper, F.-W. Bach, B. Koczurkiewicz, A. Milenin Microstructure Transformations in Tempering Steels during Continuous Cooling from Hot Forging Temperatures// Steel Research International (2010) Volume 81 Issue 3, Pages 224 – 233 (10)

60.     Z. Muskalski, A. MILENIN Development of finite element model of reorientation of cementite lamellae in pearlite colonies in wire drawing process for wires made from high carbon steel // Solid State Phenomena; ISSN1012-0394 . — 2010 vol. 165 s. 136–141. — Bibliogr. s. 140–141, Abstr.

61.     MILENIN, P. KUSTRA Modelowanie procesu ciągnienia drutów ze stopów magnezu o podwyższonej biozgodności — Modelling of wire drawing process of high biocompatibility magnesium alloys // Hutnik Wiadomości Hutnicze; ISSN1230-3534, 2010 R. 77 nr 4, Dzień Hutnika 2010 s. 176–181.

62.     MILENIN, D. J. BYRSKA, P. KUSTRA, T. Heidenblut, O. Grydin, M. Schaper Modelowanie mechanizmu utraty spójności stopu MgCa0,8 w procesie odkształcania na zimno — A model of ductility thenomena of MgCa0,8 alloy in cold forming process // Rudy i Metale Nieżelazne ; ISSN0035-9696. — 2010 R. 55 nr 4 s. 200–208. — Bibliogr. s. 207–208

63.     M. Kopernik, A. Milenin, R. Major, J.M. Lackner, Application of mathematical model, numerical methods and nanoindentation tests to identification of material model of TiN, Materials Science and Technology, 2010 (0.713 IF) (in press)

 

Books: 

 

 Milenin A. Podstawy Metody Elementów Skończonych, AGH, 2010.

 

W.I.Timoszpolskij, H.Dyja, I.A.Trusowa, L.Szecówka, A.A.Milenin, I.A.Pawluczenkow, A.B.Stieblow, D.N.Andrianow Wymiana ciepła w piecach przemysłowych // Wyd. Politechniki Częstochowskiej, Częstochowa, 2006, 280 s.

 

В.Б.Охотський, В.М.Ковшов, А.Г.Кучер, Миленин А.А., та інші Моделювання та оптимальні металургійні системи // Навчальний посібник /– К.: ІЗМН, 1998. 156 с.

 

Danchenko V., Dyja H., Lesik L. Maskin L. Milenin A. Technologia i modelowanie procesów walcowania w wykrojach. - Częstochowa: Wydawnictwo WIMPIFS PCZ, 2002. – 598 s.

 

В.Н.Данченко, Миленин А.А., А.Н.Головко Производство профилей из алюминиевых сплавов. Теория и технология. - Днепропетровск: «Системные технологии», 2002. – 448 с.

 

Миленин А.А. Математичне моделювання процесiв обробки металiв тиском. - Навчальний посiбник. Днiпропетровськ: НМетАУ, 2002. – 60 с.

 

Данченко В.Н., Миленин А.А., Кузьменко В.И., Гринкевич В.А. Компьютерное моделирование процессов обработки металлов давлением. Численные методы. – Днепропетровск: «Системные технологии», 2005, - 448 с.